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Pallet Rack Step Beams /L Tube Step Beam rolling forming ma

Source:未知Author:admin Addtime:2023-06-19 Click:

Pallet Rack Step Beams /L Tube Step Beam rolling forming machine

Pallet Rack Step Beams /L Tube Step Beam rolling forming machine is designed to make the step beam in batch fully automatically.Common features include of Pallet Rack Step Beams /L Tube Step Beam:

Roll-formed steel construction with a continuous seam weld located on the base for exceptional stability and strength

Integrated safety locking pins located on both ends to hold beams securely in place

Lifting capacities between 4,046 lbs. and 9,370 lbs.

A powder-coated, baked-on orange finish that provides both corrosion resistance and visibility

Spot welding type that can be counted on for years of heavy, industrial use.

And the step beams are an integral part of pallet racking systems in warehouses, distribution centers, manufacturing facilities, big-box retail stores and more.

In the market, step beam has two types: interlocked type(the material thickness can not beyond 2.0mm) and the welding types(the thickness can reach 3.0mm ). Here we take some drawing profile for your reference:

     

For the P beam or step beam design, we can make according to your requirements like adding ribs, spot welding or seam whole line welding. You can choose TIG welding or Laser welding or high frequency welding. The welding tool will effect the step beam welding effect and speed. Here are some P beam made by our machines for your reference:

 

Pallet Rack Step Beams /L Tube Step Beam rolling forming machine

 

Detail Elements of the P beam rolling Machine

No.

Name

Unit

Quantity

Remark

Part 1

3 Ton manual decoiler

set

1

Hydraulic

Part 2

Main Machine with spot welding

set

3

Cr12MoV quench treatment

Part 3

PLC control station

set

1

Delta as default

Part 4

Disk Shearing

set

1

15 Meter

Part 5

Hydraulic station

set

1

Hydraulic

Part 6

Spare Parts

set

1

 

 

The work flow for P beam rolling Machine

Decoiler- feeding- leveling - roll forming- - welding- cutting- receiving table.

Main Rolling of Step Beam Forming Machine
Machine base frame is made of U beam weld steel. In the main roll forming machine, there are 2 buttons for urgency stop in case any accident happens. Machine stations are made of iron cast to make machine stable and strong. Main motor power (electric motor): 18.5 kw
Table frame: 460 U beam
Main roll forming
Roller station: 28 stations system
Roller material: Cr15 quench treatment precision machining, hard chrome-plated ,HRC55-60
Shaft diameter:¢80mm
Shaft material: S45C, heat treatment HRC42
Pinching device: 2 Steps of pinching
Transmission: by chain
Roller stand: cast steel structure
Width adjust motors (electric motor): 1.5 kw*1 set, 0.75*2 sets

Voltage: 480V 60HZ 3Ph

 

As to how to change the sizes from one to another, we will give the following drawing like this:

Simple change the rollers and adjusting the spacer according to the drawing profile. If you want to make the automatic type, we can also make for you.

More advantages of Pallet Rack Step Beams /L Tube Step Beam rolling forming machine

  1. With molding frame of thickness 45mm as frame, it is more stable and long time to use.
  2. Use Gcr12mov as the roller material, make sure hard enough to handle thick coil.
  3. With turkey head to make the P beam straight.
  4. One machine for many sizes, simple adjusting spacer.
  5. Disk shearing, no need to change cutting blades.

  1. With spot welding to make sure the seam closed and more durable, loading more weight.

Pallet Rack Step Beams /L Tube Step Beam where to use:

Pallet Rack Step Beams /L Tube Step Beam rolling forming machine working videos for your reference:

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